Our Projects

At LPC Manufacturing Pte Ltd, our projects are driven by a commitment to solving challenges and delivering excellence. We focus on overcoming obstacles to ensure the highest levels of customer satisfaction, efficiency, and product performance.

 

The Challenges We Address:

 1) Engaging in R&D with Customers

  • Collaborating closely with customers to understand their needs and translate them into innovative solutions.
  • Aligning our research and development efforts with customer goals for personalized outcomes.

2) Sourcing Resources Efficiently

  • Identifying and acquiring the right materials, tools, and expertise needed to execute projects without delays or compromises in quality. This process takes up two to three weeks

 

How We Achieve Success:

1) Leveraging the Internet

  • Using digital tools to identify cutting-edge resources and streamline communication with suppliers and partners.
  • Staying ahead of industry trends to incorporate the latest technologies into our projects.

2) Building on Customer Relationships

  • Tapping into our extensive network of contacts through our customers to source reliable resources and insights.
  • Maintaining close collaboration to ensure every step of the process aligns with their expectations.

 

Aligning with our Company mission:

At LPC Manufacturing Pte Ltd, every project is guided by our mission: to leverage our strong execution foundation to create and deliver value to all our customers. By tackling challenges head-on and focusing on collaboration and efficiency, we ensure our projects consistently embody our commitment to excellence and innovation.

 

Our projects exemplify our mission in action—creating value through collaboration, precision, and innovation. By overcoming challenges and delivering results that matter, we continue to be the trusted partner for industries across the globe.

 

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Case Study: Economy of Scale (24-Hour Operations) 

Economies of scale allow businesses to lower their per-unit production costs by increasing the scale of operations. LPC Manufacturing Pte Ltd has effectively implemented a 24-hour production schedule with 12-hour shifts to meet growing market demands, showcasing how continuous operations can drive efficiency, cost savings, and customer satisfaction.

 

The Challenge

With rising demand for HDPE bottles and plastic components across multiple industries, LPC faced:

  • High Customer Expectations: Tight deadlines and large order volumes required faster production.
  • Idle Capacity Costs: Inconsistent production schedules led to underutilized equipment and facilities.
  • Cost Pressures: Maintaining competitive pricing while meeting demand required better resource utilization.

 

The Strategy (24-Hour Operations)

To address these challenges, LPC adopted a 24-hour manufacturing model with two 12-hour shifts.

1) Maximizing Machine Utilization

  • Machines run continuously across all facilities, significantly increasing production output without the need for additional equipment.

2) Optimized Workforce Management

  • Implemented a structured 12-hour shift system, ensuring a well-rested workforce while meeting production targets.
  • Reduced downtime between shifts, enabling seamless transitions and consistent output.

3) Improved Resource Efficiency

  • Bulk material purchases for round-the-clock production helped negotiate better supplier terms, lowering raw material costs.
  • Reduced per-unit energy and overhead costs by spreading fixed expenses over a larger volume of production.

 

The Results

1) Lower Per-Unit Costs

  • Achieved significant reductions in overhead and operational costs per unit by maximizing production capacity.

2) Increased Output

  • Enhanced annual production capacity to 10 million bottles, meeting and exceeding customer expectations.

3) Faster Turnaround Times

  • Continuous production allowed LPC to fulfill large orders within shorter lead times, strengthening customer trust.

4) Enhanced Workforce Productivity

  • The structured shift system reduced fatigue and errors, ensuring consistent quality in all products.

5) Customer Impact

  • Food & Beverage Industry: Delivered large volumes of FDA-approved bottles for sauces and beverages faster and more cost-effectively.
  • Pharmaceutical Industry: Supplied precision-made containers for medicines, meeting strict deadlines and regulatory requirements.

 

Conclusion

By running 24-hour operations with 12-hour shifts, LPC Manufacturing effectively leveraged economies of scale to meet market demand, reduce costs, and deliver superior customer value. This approach highlights how strategic production scheduling can transform challenges into competitive advantages, ensuring sustained growth and operational excellence.

Key Takeaway: 

Continuous operations are a powerful driver of efficiency and scalability, making LPC Manufacturing a leader in the industry.

Ongoing projects

Kwong Cheong Thye Bottles

Our Projects: Kwong Cheong Thye Bottles

At LPC Manufacturing Pte Ltd, our projects reflect our commitment to delivering innovative, high-quality solutions tailored to our customers' needs. A prime example is our collaboration with Kwong Cheong Thye, a renowned manufacturer of sauces and condiments, to design and produce bottles that uphold their product integrity and brand identity.

Our Projects: Kwong Cheong Thye Bottles

At LPC Manufacturing Pte Ltd, our projects reflect our commitment to delivering innovative, high-quality solutions tailored to our customers' needs. A prime example is our collaboration with Kwong Cheong Thye, a renowned manufacturer of sauces and condiments, to design and produce bottles that uphold their product integrity and brand identity.

 

Project Overview

Client: Kwong Cheong Thye
Objective: To design and manufacture durable, food-safe bottles that maintain the freshness and quality of their sauces while enhancing shelf appeal.
Industry: Food & Beverage

 

The Challenges:

1. Food Safety Compliance

  • Ensuring the bottles met stringent FDA standards for food-grade materials to protect product quality and consumer health.

2. Custom Branding and Design

  • Creating a unique bottle design that reflects Kwong Cheong Thye’s heritage and premium product range.

3. Production Efficiency

  • Scaling production to meet increasing demand while maintaining consistent quality.
Our Approach:

1. Collaborative Design Process

  • Partnered closely with Kwong Cheong Thye to understand their branding and functionality requirements.
  • Developed custom molds for bottle shapes that highlighted the premium nature of their sauces.

2. Food-Grade Material Selection

  • Used FDA-approved HDPE to ensure the bottles were safe, durable, and preserved the flavor and freshness of the contents.

3. Advanced Manufacturing

  • Employed blow molding and silk screening techniques to produce high-quality bottles with clear, vibrant branding.

4. Scalable Production

  • Leveraged our 24-hour production schedule with 12-hour shifts to meet Kwong Cheong Thye’s growing market demand efficiently.

 

The Results:

1. Enhanced Product Presentation

  • The new bottle design significantly improved shelf visibility and reflected the premium quality of Kwong Cheong Thye’s products.

2. Customer Satisfaction

  • Kwong Cheong Thye expressed high satisfaction with the design, durability, cost and timely delivery of the bottles.

3. Food Safety Assurance

  • The use of FDA-approved materials ensured compliance with food safety regulations, strengthening consumer trust.

4. Operational Efficiency

  • Optimized production processes enabled cost-effective scaling, supporting Kwong Cheong Thye’s expansion into new markets.